FDF Unit-IV, Shamshabad

Capabilities

• Pharmaceutical manufacturing, packaging, testing, and release of solid oral finished dosage forms (FDFs): tablets and capsules.
• Strategic location: situated in GMR Aviation SEZ, adjacent to Hyderabad International Airport, India.
• Future Expansion: Ample scope for capacity expansion and handling different Dosage Forms and new projects as per customer requirements.

Production Capacity

• Installed capacity: 1.22 billion units/year (tablets and capsules).
• Based on three-shift operations.

Manufacturing Equipment

• High Shear Mixers: 150 L & 800 L
• Fluid Bed Equipment (Drying, Top Spray, Bottom Spray): 250 L & 800 L
• Blenders: 100 L – 4000 L
• Compression Machines:
• Single Rotary: 12,000–96,000 tablets/hour (20 D Tooling) / 14,400–115,200 tablets / hour (24 B Tooling)
• Double Rotary: 58,800–470,000 tablets/hour (49 D), 73,200–585,000 tablets/hour (61 B)
• Auto Coaters: 125 L & 700 L
• Automatic Capsule Filling Machine (Can handle both Caplets, Powder and pellets): 40,000 capsules / hour, 90,000 Caps / Hour (Expected to be operational from Nov 2025)
• Bottle Packing Line (Optel make Serialization- Track and Trace): 60 BPM (Capacity approx. 1.0 Mio Units per day)